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So You Want to Design Aircraft: Manufacturing with Composites

2018-05-30
The market for aerospace composites is projected to reach $42.97 billion by 2022, up from $26.87 billion in 2017, at a CAGR of 9.85% from 2017 to 2022. Clearly, the use of aerospace composites in commercial aircraft has gained momentum during the past few decades, but there is still much room for growth and much more to learn. Lightweighting is generally considered to be the main driver for the increased and pervasive use of composites. However, beyond the contribution toward fuel efficiencies, composites also offer increased resistance against corrosion and part count reduction. Those corrosion characteristics, as well as fatigue properties, lead to lower maintenance costs over aircraft and components manufactured using traditional materials. Commercial aircraft are complex, sophisticated engineering marvels. And while introducing composites into new programs has added many benefits, it has also added complexity. This book aims to help manage and mitigate that complexity.
Book

The Electrification of Civil Aircraft and the Evolution of Energy Storage

2017-08-28
Larger airframes drove the development of electrical systems, capable of quickly and reliably starting the new higher power engines. These soon gave rise to the need for engine-mounted electrical generators as the primary source of in-flight power for the electrical loads and onboard recharging of the aircraft battery system. Of all the backup power sources, batteries represent the most common means of storing energy for auxiliary or emergency power requirements. It is not unusual for a typical commercial airliner, such as a B-737 or A-320, to have dozens of batteries on board. Over time, multiple battery chemistries were put to the test and the industry is still working on the optimal option. The lithium-ion technology has been gaining acceptance, with some important aspects to be considered: the application type, basic safety requirements and the presence or absence of humans on the vehicle.
Book

So You Want to Design Aircraft: Robots on the Floor

2017-07-27
It is ironic that as aircraft have gotten more sophisticated, much of their manufacture has remained manual. However, as orders for commercial aircraft have dramatically increased over the past years and are expected to remain on that trajectory, the competition has become not just about how fast new technologies can be put on the aircraft, but about how fast the aircraft can be manufactured and delivered. Enter ever increasing automation and robotics. Just as it has taken multiple years to reach the sophisticated content levels on current generation aircraft, so too has it been necessary to continually learn new ways and means to increase automation on the manufacturing floor. For both aircraft on the flight line and on the production line, safety is paramount.
Book

Integrated Vehicle Health Management - System of Systems Integration

2017-07-24
Integrated Vehicle Health Management (IVHM) is the unified capability of a system of systems (SoS) to assess the current or future state of the member system health, and integrate it within a framework of available resources and operational demand. As systems complexities have increased, so have system support costs, driven by more frequent and often enigmatic subsystem failures. IVHM strategies can be used to mitigate these issues by taking a Systems of Systems view. Combined with advanced decision support methods, this approach can be used to more effectively predict, isolate, schedule, and repair failed subsystems, reducing platform support costs and minimizing platform down time. Integrated Vehicle Health Management- System of Systems Integration brings together ten seminal SAE technical papers addressing the challenges and solutions to maintaining highly complex vehicles.
Book

Additive Manufacturing of Aerospace Composite Structures: Fabrication and Reliability

2017-05-20
Additive Manufacturing of Aerospace Composite Structures: Fabrication and Reliability introduces the reader to the current state of technologies involved in processing and design of polymer-reinforced fiber composites using additive manufacturing's automated fiber placement methods, through ten seminal SAE International papers. Currently, the material layup strategy in terms of process selection and manufacturability is usually not prioritized in the design phase. Engineers do not have a good way to see how their design choices can affect the manufacturing process beyond their initial structural-level considerations. The result is typically a large amount of experimental testing necessary to qualify the materials and structures typified in the classical building-block approach. Such an environment makes mistakes difficult to solve and, should redesign be required, obtaining reliable information is hard to piece together.
Book

Advances in Electric Propulsion

2017-05-18
Aviation propulsion development continues to rely upon fossil fuels for the vast majority of commercial and military applications. Until these fuels are depleted or abandoned, burning them will continue to jeopardize air quality and provoke increased regulation. With those challenges in mind, research and development of more efficient and electric propulsion systems will expand. Fuel-cell technology is but one example that addresses such emission and resource challenges, and others, including negligible acoustic emissions and the potential to leverage current infrastructure models. For now, these technologies are consigned to smaller aircraft applications, but are expected to mature toward use in larger aircraft. Additionally, measures such as electric/conventional hybrid configurations will ultimately increase efficiencies and knowledge of electric systems while minimizing industrial costs.
Book

Commercial Aviation Cyber Security: Current State and Essential Reading

2016-12-31
In the next decade, commercial aviation will see Next Generation ATM (NextGEN), Single European Skies ATM Research (SESAR), and others utilizing Internet- based air-to-ground communication links for advanced “air traffic control” (ATC) communications. Commercial Aviation Cyber Security: Current State and Essential Reading highlights some of the major issues the industry must confront if the vision of a new, advanced air traffic management is to come to fruition. This will require standardization work to identify key components with built-in cyber security that will guide prototype testing, functionality, and prioritizing implementation efforts to solve the roadblocks to global interoperability. The ten technical papers selected for Commercial Aviation Cyber Security: Current State and Essential Reading span the last decade’s work in commercial aviation cyber security, and aircraft cyber technologies.
Book

Successful Prediction of Product Performance

2016-09-12
The ability to successfully predict industrial product performance during service life provides benefits for producers and users. This book addresses methods to improve product quality, reliability, and durability during the product life cycle, along with methods to avoid costs that can negatively impact profitability plans. The methods presented can be applied to reducing risk in the research and design processes and integration with manufacturing methods to successfully predict product performance. This approach incorporates components that are based on simulations in the laboratory. The results are combined with in-field testing to determine degradation parameters. These approaches result in improvements to product quality, performance, safety, profitability, and customer satisfaction.
Book

Aircraft Thermal Management

2016-03-02
This set is comprised of two titles, Aircraft Thermal Management: Systems Architectures and Aircraft Thermal Management: Integrated Energy Systems Analysis both edited by Mark Ahlers.
Book

Aircraft Thermal Management: Systems Architectures

2016-03-02
Aircraft thermal management (ATM) is increasingly important to the design and operation of commercial and military aircraft due to rising heat loads from expanded electronic functionality, electric systems architectures, and the greater temperature sensitivity of composite materials compared to metallic structures. It also impacts engine fuel consumption associated with removing waste heat from an aircraft. More recently the advent of more electric architectures on aircraft, such as the Boeing 787, has led to increased interest in the development of more efficient ATM architectures by the commercial airplane manufacturers. The ten papers contained in this book describe aircraft thermal management system architectures designed to minimize airplane performance impacts which could be applied to commercial or military aircraft.
Book

Aircraft Thermal Management: Integrated Energy Systems Analysis

2016-03-02
The simultaneous operation of all systems generating, moving, or removing heat on an aircraft is simulated using integrated analysis which is called Integrated Energy System Analysis (IESA) for this book. Its purpose is to understand, optimize, and validate more efficient system architectures for removing or harvesting the increasing amounts of waste heat generated in commercial and military aircraft. In the commercial aircraft industry IESA is driven by the desire to minimize airplane operating costs associated with increased system weight, power consumption, drag, and lost revenue as cargo space is devoted to expanded cooling systems. In military aircraft thermal IESA is also considered to be a key enabler for the successful implementation of the next generation jet fighter weapons systems and countermeasures. This book contains a selection of papers relevant to aircraft thermal management IESA published by SAE International.
Book

Solar Energy Harvesting: How to Generate Thermal and Electric Power Simultaneously

2016-01-01
Solar Energy Harvesting: How to Generate Thermal and Electric Power Simultaneously describes energy harvesting using a hybrid concentrating photovoltaic (PV) system with simultaneous thermal generation for energy storage. Several designs have been proposed to build a system that takes advantage of the entire solar spectrum through direct electric generation using concentrated light onto photovoltaics while generating thermal energy using wavelengths of light not captured by the PV cell. This title addresses the current technologies and state-of-the-art designs, as well as the methodologies, underlying physics, and engineering implications.
Book

No Fault Found: The Search for the Root Cause

2015-09-03
Today, we are all strongly dependent on the correct functioning of technical systems. They fail, and we become vulnerable. Disruptions due to degradation or anomalous behavior can negatively impact safety, operations, and brand name, reducing the profitability of all elements of the value chain. This can be tolerated if the link between cause and effect is understood and remedied. Anomalous behavior, which indicates systems or subsystems not acting in accordance with design intent, is a much more serious problem. It includes unwanted system responses and faults whose root cause can’t be properly diagnosed, leading to costly, and sometimes unnecessary, component replacements. The title No Fault Found: The Search for the Root Cause was developed to propose solutions to this technical and business challenge, which has become less and less acceptable to the commercial aviation industry globally.
Book

Advances in Aircraft Brakes and Tires

2015-08-24
An aircraft’s interface with the ground—through its wheels, tires, and brakes—is critical to ensure safe and reliable operation, demanding constant technology development. Significant advancements have occurred with almost all civil airliners entering service with radial tires, and with the Boeing 787 having entered service in 2011 with electrically actuated carbon-carbon brakes. This book is divided into three sections: tires, control systems, and brakes, presenting a selection of the most relevant papers published by SAE International on these matters in the past fifteen years. They have been chosen to provide significant interest to those engineers working in the landing gear field. With almost all current large civil aircraft (and many smaller aircraft) opting exclusively for carbon-carbon brakes, a number of papers addressing the challenges of this technology are included. Papers touching on tire behavior and papers discussing brake control strategies are provided.
Book

Electric Motors for Hybrid and Pure Electric Vehicles 2015-2025: Land, Water, Air

2014-11-01
The electric vehicle business will approach a massive $500 billion in 2025 with the traction motors segment capturing over $25 billion. Traction motors propelling land, water and air vehicles along can consist of one inboard motor or - an increasing trend - more than one near the wheels, in the wheels, in the transmission or ganged to get extra power. Complex trends in this industry are explained with this updated report, and future winning suppliers are identified alongside market forecasts. The information is especially important as hybrid vehicles may have the electric motor near the conventional engine or its exhaust, and this may mean they need to tolerate temperatures never before encountered in pure electric vehicles. Motors for highly price-sensitive markets such as electric bikes, scooters, e-rickshaws and micro EVs avoid the price hikes of neodymium and other rare earths in the magnets.
Book

Range Extenders for Electric Vehicles Land, Water & Air 2015-2025

2014-10-01
Half the electric vehicle market value lies in larger road vehicles, notably cars, and here the legal restrictions are weaker or non-existent, and range anxiety compels most people to buy hybrids if they go electric at all. Over eight million hybrid cars will be made in 2025, each with a range extender, the additional power source that distinguishes them from pure electric cars. Add to that significant money spent on the same devices in buses, military vehicles, boats and so on and a major new market emerges. Whereas today's range extenders usually consist of little more than off- the- shelf internal combustion engines, these are rapidly being replaced by second- generation range extenders consisting of piston engines designed from scratch for fairly constant load. However, a more radical departure is the third- generation micro turbines and fuel cells that work at constant load.
Book

Everything Works Wonderfully

2014-07-01
EVERYTHING WORKS WONDERFULLY is a 250-page A4 softback book written to provide a structured source of guidance and reference information on Servitization and the management of physical assets for people at all levels in industry: • Senior executives considering the expansion of their businesses into the provision of Asset Management services for the products they design and manufacture; • Middle management wishing to know what needs to be done to look after the assets they are responsible for and who to approach for help; • ‘Hands-on’ engineers looking for contacts and advice on detailed tools and techniques. • Academics may also find the book useful as a source of contacts and ideas for research.
Book

Integrated Vehicle Health Management: Essential Reading

2013-09-25
Integrated Vehicle Health Management (IVHM) is a relatively new subject, with its roots back in the space sector of the early 1990s. Although many of the papers written around that time did not refer to it as IVHM, the fundamental principles of considering an integrated end-to-end system to monitor the overall health of the asset were clearly visible. As the subject of Integrated Vehicle Health Management (IVHM) and its associated technologies have grown up, businesses are making the transformation from selling a product to selling a service. This can be viewed as a positive disruption, as a relatively small technology breakthrough is being brought to market for a large business benefit. The sequence “sense—acquire—transfer—analyze—act “ feeds the information (processed data) on the asset’s health into the Operations or Management control center.
Book

Integrated Vehicle Health Management: The Technology

2013-09-05
The third volume in the Integrated Vehicle Health Management (IVHM) series focuses on the technology that actually supports the implementation of IVHM in real-life situations. Edited by Ian K. Jennions, Director of the IVHM Center at Cranfield University, UK, this book was written collaboratively by twenty-seven authors from industry, academia and governmental research agencies.
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